Manufacturing Process
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Precision-Driven Nutraceutical Manufacturing - From Concept to Consumer
At Conch Lifescience, every nutraceutical supplement that leaves our manufacturing facility carries the weight of 17+ years of scientific expertise, regulatory compliance, and an unwavering commitment to human health. As one of India’s most trusted nutraceutical manufacturers, we have built a manufacturing process that is transparent, technologically advanced, and fully compliant with national and international quality standards – including WHO-GMP, FSSAI, AYUSH, ISO 9001:2015, and ISO 22000:2018.
Whether you are a pharma brand seeking third-party nutraceutical manufacturing, a startup exploring private label nutraceuticals, or a healthcare company in need of contract manufacturing services, understanding our process will give you the confidence to partner with us.
Our 7-Step Manufacturing Process
Research & Formulation Development
Every great nutraceutical product begins in the laboratory. Our in-house R&D team works closely with clients to develop scientifically backed formulations tailored to specific health outcomes – be it immunity boosting, orthopaedic care, sports nutrition, or Ayurvedic wellness.
Our scientists leverage cutting-edge Phyto Nanotechnology for herbal and Ayurvedic formulations, ensuring superior bioavailability and efficacy. We are also one of a select few nutraceutical manufacturers in India authorised to produce tablets and capsules containing patented branded actives such as Vitashine D3™, K2Vital® Delta, and Aquamin® TG – ingredients known globally for their purity and clinical validation.
For new molecules and custom blends, our team conducts stability testing, solubility analysis, and bioavailability assessments before a formula is approved for scale-up production.
Raw Material Procurement & Incoming Quality Control (IQC)
The quality of a nutraceutical supplement is only as good as the ingredients that go into it. At Conch Lifescience, we source our raw materials primarily from certified suppliers in the USA and Europe, ensuring we consistently work with pharmaceutical-grade, high-purity inputs.
Upon arrival at our manufacturing unit in Rai Industrial Area, Sonipat, Haryana, every raw material batch undergoes a rigorous Incoming Quality Control (IQC) process. This includes:
- Identity Testing - to verify the correct ingredient using HPLC and spectroscopic methods
- Purity & Potency Analysis - ensuring active ingredient concentrations meet label claims
- Microbial Screening - checking for contamination with pathogens or fungi
- Heavy Metal Testing - especially critical for herbal and Ayurvedic raw materials
Only materials that pass all IQC parameters are cleared for use in production. Rejected batches are quarantined and returned to vendors without exception.
Manufacturing - Dosage Form Specific Processes
Our state-of-the-art manufacturing facility is equipped to produce a diverse range of nutraceutical dosage forms under one roof. Here’s how each is made:
Tablet
The tablet manufacturing process at Conch Lifescience involves granulation (wet or dry, depending on the formula), blending, compression, and coating. Our high-speed tablet compression machines and coating pans ensure uniformity in weight, hardness, disintegration time, and dissolution profile for every batch.
Capsules (Hard Gel & Softgel)
For hard-shell capsules, ingredients are precisely weighed, blended, and filled into HPMC or gelatin shells. Our softgel capsule manufacturing uses a rotary die encapsulation process, ideal for oil-based nutraceuticals like Omega-3, Vitamin D3, and fat-soluble vitamins – delivering enhanced bioavailability.
Syrups & Susp.
Our liquid manufacturing section follows a closed-system production approach to prevent contamination. Precise dispensing, mixing under controlled temperatures, and in-process pH and viscosity checks ensure consistent quality across every batch of syrup or suspension.
Powder
Our powder manufacturing line handles everything from protein powders and pre-workout supplements to ORS, glucose powder, and Vitamin D sachets. Spray drying, granulation, and blending technologies ensure homogenous mixing, ideal flowability, and accurate dosing per serving.
Sachet
From single-dose nutraceutical sachets to Ayurvedic creams and topical gels, our facility accommodates a wide range of product types with dedicated filling and sealing lines.
In-Process Quality Control (IPQC)
Quality at Conch Lifescience is not just a final-stage check – it is embedded at every step of production. Our proactive quality approach minimises batch failures and ensures that only products meeting the highest standards proceed to the next stage. Our In-Process Quality Control (IPQC) team monitors critical parameters throughout manufacturing:
- Blend uniformity and moisture content
- Tablet weight variation, hardness, and friability
- Capsule fill weight accuracy
- pH, viscosity, and microbial load in liquids
Finished Product Quality Assurance & Testing
Once manufacturing is complete, every batch of finished nutraceutical product is transferred to our Quality Assurance (QA) lab for comprehensive testing. Our QA protocols align with WHO-GMP guidelines and FSSAI regulatory requirements, covering:
- Dissolution & Disintegration Testing
- Label Claim Verification for vitamins, minerals, proteins, and herbal actives
- Stability Testing (accelerated and real-time) to confirm shelf life
- Microbiological Testing (Total Plate Count, Yeast & Mould, Salmonella, E. coli)
- Packaging Integrity Testing to ensure product safety during transit
Packaging - Innovative, Durable & Compliant
Conch Lifescience understands that packaging is a brand’s first impression. Our packaging lines handle a wide variety of formats – HDPE bottles, blister packs, strip packs, stand-up pouches, sachets, and tubes. All packaging materials are tested for compatibility, barrier properties, and shelf-life protection.
We offer 100% customised packaging solutions for third-party and private label clients, including branded labelling that complies fully with FSSAI and AYUSH labelling regulations.
Dispatch & Pan-India Delivery
After final QA clearance and packaging, products are carefully palletised and dispatched from our facility. Conch Lifescience ensures on-time delivery across Pan India within 5-7 working days – whether you are a brand in Delhi, Mumbai, Bangalore, Hyderabad, or any other city.
Why Our Manufacturing Process Sets Us Apart
| Parameter | Conch Lifescience Standard |
|---|---|
| Certifications | WHO-GMP, FSSAI, AYUSH, ISO 9001:2015, ISO 22000:2018 |
| Raw Material Origin | USA & Europe (Patented Ingredients) |
| Dosage Forms | Tablets, Capsules, Powders, Syrups, Sachets, Gels, Creams |
| QC Testing | IQC + IPQC + Final QA |
| Private Label | 100% Customised |
| Delivery | Pan India, 5–7 Working Days |
Partner with India's Trusted Nutraceutical Manufacturer
Conch Lifescience’s manufacturing process is built on a foundation of science, safety, and integrity. With 17+ years of experience, patented ingredients, and a multi-certified facility, we are equipped to bring your nutraceutical vision to life – from concept to finished product.
Call Us – +91 7048908449
Email – conchlifescience@gmail.com
Manufacturing Unit – 2121, 1st floor sector 38, phase-2, Rai Industrial Area, Sonipat, Haryana-131029
